Products & Services


Foam Fabrication   Heubach offers an array of custom foam products and foam fabrication services. We use state of the art foam fabrication equipment to meet your requirements. Our equipment makes it possible for us to engineer specialty foams, natural fibers and plastics into a virtually endless amount of custom foam parts, foam packaging products and assembled custom foam products. Using our advanced foam processing technology, we...

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3-D CNC Foam Cutting We have the most accurate, state of the art horizontal foam 3-D CNC Cutting machines in the world. We can take your idea or specification and cut crosslink polyethylene, regular polyethylene or polyurethane foams into one piece 3 dimensional shapes. Our precision equipment will cut any shape, rotate the part 90 degrees and cut it again producing a part that meets your tightest tolerance requirements. Our 3-D...

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Foam Die Cutting Heubach has commercial foam die cutting capabilities needed to produce thousands of parts a day. We provide a number of parts to the medical industry. Our steel rule foam die cutting conversion process enables us to attain the highest accuracies and the most efficient means of mass producing cut parts. The die-cut foam process uses steel rules dies that are custom shaped and mounted to our presses.  Dies are built to...

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Adhesive Foam Laminations Heubach has in-line capabilities to custom laminate roll stock, sheet stock, die cut parts, and many other substrates to meet your exact requirements. We can laminate foam materials including crosslink polyethylene foams, regular polyethylene foams, polyurethane foams, open-cell foam and closed-cell foam. Our advanced adhesive lamination capabilities enable us to do many types of adhesive laminations...

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Heat Sealing & Bonding of Foam Heubach has integrated heat bonding services, also known as thermal heat bonding, to extend our converting capabilities. Our processes can reduce the need for solvent based adhesives with aqueous adhesives, while maintaining structural part integrity at lower costs. In this process we utilize a hot air bonding machine or a heat gun to melt the surface of the substrates and then bond them together...

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Foam Material Skiving Heubach Corporation continues to produce very tight tolerances on material thicknesses by using the worlds best skiving machine. Our machinery can split every material we stock to nearly exact dimensions.  We can convert many materials from bun stock thickness all the way down to under 1/32″. Our skiver can slit rubber, and foams, including heavy density and high durometer materials. Foam skived products...

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Heat Thermoforming of Foam and Plastic Heubach provides custom vacuum and pressure thermoforming services for a variety of plastic materials. Our CAD/CAM technology ensures your products will be made to the exact specifications required. Thermoplastic sheets are made into 3-D shapes by using a clamp to hold the plastic, and then heating the plastic until it is pliable enough to be pressed into a mold. Once inside the mold, the...

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Foam Water Jet Cutting Our numerous water jet cutting equipment yields precision and consistency. Our custom water jet capabilities enable us to produce fast, accurate, tight tolerance parts. CAD equipment is used for maintaining accuracy and quality. We have the capability to water jet cut all types of foams and plastics, etc.. Our water jet cutters follow the CAD drawing in order to produce intricate shapes and cavities. Our water...

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Foam Slitting Heubach offers custom slitting services to meet your particular requirements. We offer slitting services to the packaging industry and to a range of other specialized industries. Our automatic CAM foam slitters can slit large amounts of materials into thin sheets or strips. We can provide the OEM with either sheets of foam or further value added parts by continuing the fabricating process. We can do custom width rolls by...

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Foam Assembly Services Heubach offers assembly services, contract manufacturing, project management and turnkey services. We can help you with product design, development, prototyping and manufacturing of finished goods. We have years of experience providing superior assembly to meet specific requirements. Our fabrication technologies give us the flexibility to cut,  and assemble to complete your products. We have the capability to...

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