Foam Fabrication
Heubach offers an array of custom foam products and foam fabrication services. We use state of the art foam fabrication equipment to meet your requirements. Our equipment makes it possible for us to engineer specialty foams, natural fibers and plastics into a virtually endless amount of custom foam parts, foam packaging products and assembled custom foam products. Using our advanced foam processing technology, we can fabricate different types and styles of foam including: reticulated polyurethane foam, open-cell foam and closed-cell foam.
Our products are used in hundreds of industries. We are one of the country’s leading foam converters and fabricators of polyethylene, polyester and polyether polyurethane foams, crosslink polyethylene, and polystyrene foam. All of our in-house foam fabrication is done in our 60,000 sq ft facility. Our capabilities include 3-D CNC Routing, high-pressure water jet cutting, die cutting (automatic), foam laminations, flame lamination, heat sealing/bonding, heat foam thermoforming, foam slitting and assembling.
We also offer flame resistant foam products, static dispelling foam, and other conductive and UL accepted foams. Heubach Corporations CAD trained sales team and design engineers stand ready to help you get your product to the finish line.
Foam Fabrication Capabilities:
3-D CNC Cutting
We have the most accurate state of the art horizontal foam 3-D CNC cutting machines in the world. We can take your idea or specification and cut crosslink polyethylene, regular polyethylene or polyurethane foams into one piece 3 dimensional shapes. Read More…
Die Cutting
Heubach has commercial foam die cutting capabilities needed to produce thousand of parts a day. We provide parts to many industries, including the medical industry. Our steel rule die cutting conversion process enables us to attain the highest accuracies and the most efficient means of mass producing cut parts, including kiss cut parts. Read More…
Adhesive Laminations
Heubach has in-line capabilities to custom laminate roll or sheet stock and die cut parts to meet your exact requirements. This combination enables us to provide in-house quality control from start to finish. We can also laminate large scale composites that are engineered and manufactured to meet your requirements. Read More…
Heat Sealing/Bonding
In addition to die cutting, Heubach has integrated heat bonding services, also known as thermal heat bonding, to extend our converting capabilities. Our processes can reduce the need for solvent and aqueous adhesives, while maintaining structural part integrity at lower costs. We are ready to meet your commercial and industrial needs. Read More…
Material Skiving
Our skiving conversion capabilities include a state of the art skiver splitter. We can slit or skive dense rubbers and foams to very tight thickness tolerances. Read More…
Heat Thermoforming
Heubach provides custom vacuum and pressure thermoforming services for a variety of plastic materials. Our CAD/CAM technology ensures your products will be made to the exact specifications required. Read More…
Water Jet Cutting
Our water jet cutting services yield precision and consistency. Our custom water jet capabilities enable us to produce very accurate, straight sided, and dimensionally correct parts. CNC water jet equipment provides our accuracy and quality. Read More…
Slitting
Heubach offers custom slitting services to meet your particular requirements. We offer coating, adhesive laminating and related slitting services to the packaging industry and to a range of other specialized industries. Read More…
Assembling
Heubach offers assembly services, contract manufacturing, project management and turnkey services. We can help you with product design, development, prototyping, and manufacturing of finished goods. Read More…
Visit the manufacturers page for more information on our foam suppliers.
